机箱机柜类
鏖鑫工厂,设计、加工、定制:网络柜、服务器机柜、配电柜(箱)、电力柜、不锈钢柜,防雨柜(箱)等各类工业柜体,通过标准化与定制化设计,可满足不同场景的防护、空间及功能需求。(工厂咨询热线:13233621139)
一、主要产品类型
机箱机柜加工厂专注于钣金结构件的定制化生产,覆盖以下核心品类:
1.电力机柜
1.1材料:0.5–3.0mm优质冷轧钢板/镀锌钢板/201不锈钢板/304不锈钢板,结构设计兼顾通风与美观,网孔设计提升散热效率。
1.2应用:电力工程、配电系统、新能源项目(如电池机柜)。
2.不锈钢机箱机柜
2.1特性:全封闭结构+密封橡胶条/防水槽,具备防雨、防尘、抗腐蚀能力;表面微痕工艺提升美观度,寿命长达30年。
2.2场景:户外设备、医疗仪器、化工环境等需高防护领域。
3.通信与铁路专用机柜
3.1设计:结构紧凑满足扩容需求,适配铁路信号系统、基站设备;防护等级达IP55,适应恶劣环境。
3.2案例:室外一体化机柜、防雨机箱等。
4.工业控制与服务器机柜
4.1功能:支持19英寸标准设备安装(如服务器、工控主板);集成散热风道、线缆管理系统。
4.2类型:仿威图机柜、九折型材机柜(结构坚固)、U型插箱(模块化设计)。
定制化钣金外壳
4.3范围:美容仪器外壳、充电桩机箱、储能柜、LED显示屏箱体等非标产品。
二、核心制造优势
2.1材料与工艺优势
2.11:材料类型特点:适用产品冷轧钢板强度高、成本低,表面喷塑后耐腐蚀电: 机柜、网络机柜不锈钢板抗腐蚀性强(尤其304/316L),防水防尘,寿命长户外机柜、医疗设备外壳铝合金轻量化(密度为钢的1/3)、散热性好,CNC加工精度高工控机箱、散热器外壳镀铝锌板涂层耐候性优异,内部防腐性能提升仿威图机柜、环保设备
2.12:关键工艺技术:
激光切割:精度达±0.1mm(传统设备500倍),支持复杂图形切割
数控折弯:误差≤0.5°,确保箱体拼接严丝合缝。
表面处理:
静电喷粉:无公害粉末涂层,30年不褪色,360°无死角覆盖。
热浸锌工艺:镀锌层≥86μm,抗盐雾腐蚀2000小时以上。
2.13 功能性优势
防护性能:
四防能力:防压、防尘、防水(IP54/IP65)、防电磁干扰(EMI屏蔽)。
抗震抗风:结构设计通过11级抗风(36m/s)及8级抗震测试。
散热与扩展:
智能通风系统(如网孔门板+风扇模块),温升控制≤15℃。
模块化设计支持后期扩容(如铁路机柜预留接口)。
三、定制化服务能力
3.1灵活响应需求:
支持来图/来样定制,覆盖尺寸、材质、功能(如加装智能监控模块)。
小批量订单(≥50件)亦可承接,适合研发试产阶段。
3.2全流程管控:
设计端:工程团队提供结构优化建议(如散热风道布局、承重加固)。
生产端:从激光切割到喷涂组装,全程ISO质量管理体系管控。
交付周期:标准件7–15天,复杂定制件20–30天(较行业平均缩短30%)。
四、应用场景与行业覆盖
行业典型应用代表产品电力与新能源变电站配电柜、光伏储能箱、充电桩机柜GGD柜、直流屏机柜通信与轨道交通铁路信号柜、5G基站箱、机房电视墙户外一体化机柜、防雨操作台工业自动化工控设备外壳、机器人控制箱、生产线操作台仿威图机柜、U型插箱医疗与仪器美容仪器壳体、医疗设备屏蔽箱不锈钢密封机箱、铝制散热外壳
五、总结:核心竞争力
5.1技术壁垒:
高精度设备(激光切割±0.1mm)与先进工艺(无痕折弯、纳米喷粉)保障品质。
5.2成本效率:
规模化生产降低单价(如冷轧钢板机柜性价比高于同行15%)。
5.3场景适配:
从防腐蚀不锈钢到轻量化铝合金,材料科学匹配多元环境需求。
5.4服务深度:
“设计-生产-售后”闭环服务,提供终身维护与快速响应(48小时售后上门)。
选择机箱机柜加工厂时,优先考察其工艺精度(如折弯误差)、材料认证(如SUS304质检报告)。
Youdaoplaceholder0 Xin factory, designing, processing and customizing: network cabinets, server cabinets, distribution cabinets (boxes), power cabinets, stainless steel cabinets, rainproof cabinets (boxes) and other types of industrial cabinets. Through standardized and customized design, it can meet the protection, space and functional requirements of different scenarios. (Factory Consultation Hotline: 13233621139)
I. Main Product Types
The chassis and cabinet processing factory specializes in the customized production of sheet metal structural components, covering the following core categories:
1. Power cabinet
1.1 Materials: 0.5-3.0mm high-quality cold-rolled steel plate/galvanized steel plate /201 stainless steel plate /304 stainless steel plate. The structural design takes into account both ventilation and aesthetics, and the mesh design enhances heat dissipation efficiency.
1.2 Applications: Power engineering, power distribution systems, new energy projects (such as battery cabinets).
2. Stainless steel chassis and cabinets
2.1 Features: Fully enclosed structure + sealing rubber strips/waterproof grooves, with the ability to prevent rain, dust and corrosion. The surface micro-scratch process enhances the aesthetic appeal and has a lifespan of up to 30 years.
2.2 Scenarios: Outdoor equipment, medical instruments, chemical environments and other fields that require high protection.
3. Special cabinets for communication and railways
3.1 Design: Compact structure to meet expansion requirements, compatible with railway signal systems and base station equipment; The protection grade reaches IP55, making it suitable for harsh environments.
3.2 Cases: Outdoor integrated cabinets, rainproof enclosures, etc.
4. Industrial control and server cabinets
4.1 Function: Supports installation on 19-inch standard devices (such as servers, industrial control motherboards); Integrated heat dissipation air ducts and cable management systems.
4.2 Type: Imitation Rittal cabinet, nine-fold profile cabinet (sturdy structure), U-shaped plug-in box (modular design).
Customized sheet metal casing
4.3 Scope: Non-standard products such as beauty instrument casings, charging pile chassis, energy storage cabinets, and LED display box bodies.
Ii. Core Manufacturing Advantages
2.1 Material and Process Advantages
2.11: Characteristics of Material types: The applicable products are cold-rolled steel plates with high strength and low cost. After surface plastic spraying, they are corrosion-resistant. The stainless steel plates for cabinets and network cabinets have strong corrosion resistance (especially 304/316L), are waterproof and dustproof, and have a long service life. The aluminum alloy for outdoor cabinets and medical equipment shells is lightweight (with a density of 1/3 that of steel) and has good heat dissipation. The CNC processing accuracy is high. The aluminized zinc plate coating for industrial control computer cases and heat sink shells has excellent weather resistance. The internal anti-corrosion performance has been enhanced, imitating Rittal cabinets and environmental protection equipment
2.12: Key Process technologies:
Laser cutting: Accuracy up to ±0.1mm (500 times that of traditional equipment), supporting the cutting of complex graphics
CNC bending: Error ≤0.5°, ensuring that the box body splicing is seamless.
Surface treatment
Electrostatic powder coating: Pollution-free powder coating, no fading for 30 years, 360° coverage without blind spots.
Hot-dip galvanizing process: Galvanized layer ≥86μm, resistant to salt spray corrosion for more than 2000 hours.
2.13 Functional Advantages
Protective performance
Four-proof capabilities: pressure resistance, dust resistance, water resistance (IP54/IP65), and electromagnetic interference resistance (EMI shielding).
Seismic and wind resistance: The structural design has passed the 11-level wind resistance (36m/s) and 8-level seismic resistance tests.
Heat Dissipation and expansion
Intelligent ventilation system (such as mesh door panel + fan module), temperature rise control ≤15℃.
The modular design supports later expansion (such as reserved interfaces for railway cabinets).
Iii. Customized Service Capabilities
3.1 Flexible Response to Demands
Supports customization based on provided drawings or samples, covering dimensions, materials, and functions (such as installing an intelligent monitoring module).
Small-batch orders (≥50 pieces) can also be accepted, suitable for the R&D and trial production stage.
3.2 Full-process Control
On the design side: The engineering team provides structural optimization suggestions (such as the layout of heat dissipation air ducts and load-bearing reinforcement).
Production end: From laser cutting to spraying and assembly, the entire process is controlled by the ISO quality management system.
Delivery cycle: 7 to 15 days for standard parts and 20 to 30 days for complex custom parts (30% shorter than the industry average).
Iv. Application Scenarios and Industry Coverage
Typical application representative products in the industry include power and new energy substation distribution cabinets, photovoltaic energy storage boxes, charging pile cabinets, GGD cabinets, DC screen cabinets, communication and rail transit railway signal cabinets, 5G base station boxes, outdoor integrated cabinets for computer room TV walls, rainproof operation consoles, industrial automation and control equipment shells, robot control boxes, production line operation consoles imitating Rittal cabinets, U-shaped plug-in boxes for medical and instrumentation equipment Stainless steel sealed chassis for beauty instrument shells, shielding boxes for medical equipment, and aluminum heat dissipation shells
V. Summary: Core Competitiveness
5.1 Technical Barriers:
High-precision equipment (laser cutting ±0.1mm) and advanced processes (traceless bending, nano-powder coating) ensure quality.
5.2 Cost Efficiency:
Large-scale production reduces the unit price (for example, the cost performance of cold-rolled steel plate cabinets is 15% higher than that of peers).
5.3 Scene Adaptation
From anti-corrosion stainless steel to lightweight aluminum alloy, materials science matches diverse environmental demands.
5.4 Service Depth:
"Design - production - after-sales" closed-loop service, providing lifetime maintenance and rapid response (after-sales service on-site within 48 hours).
When choosing a chassis and cabinet processing factory, give priority to examining its process accuracy (such as bending error) and material certification (such as SUS304 quality inspection report).